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Custom 5-tier stepped cardboard floor display stand for LED flashlights - front view with header card
Custom Project · R001

5-Tier Stepped Cardboard Floor Display Stand for LED Flashlights

One compact footprint that merchandises an entire flashlight family — five stepped shelves with die-cut insert holes, a full-colour header card, and steel-tube reinforcement rated at 20 kg per shelf.

20 kg × 5Load per tier, steel-tube reinforced
150–600 pcsMOQ for this structure
15 daysProduction lead time
B / E-fluteBody B-flute · header E-flute
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Key Specifications

Reference build for project R001. Every dimension, tray pattern and print finish can be re-engineered to your SKUs.

Product IDR001
Display Type5-tier stepped floor display (FSDU)
ApplicationLED flashlights, work lights, inspection lamps
StructureStepped shelves + header card + side brand panels
MaterialLaminated cardboard 290g + 160g + 160g
Board GradesHeader card E-flute · Body B-flute
Load Capacity20 kg per tier × 5 tiers (hollow steel-tube reinforcement)
PrintingFull-colour offset print, matte finish
MOQ150 – 600 pcs
Lead Time15 days after artwork approval
ShippingShips flat · tool-free one-piece assembly

Built to Hold 20 kg per Shelf

Corrugated tray close-up with die-cut holes for flashlight bodies, rated 20 kg per tier

Corrugated cardboard alone does not hold 20 kg per shelf. Each tray is reinforced with hollow steel tubes hidden inside the tray walls, keeping the display rigid under a fully loaded shelf — week after week on the retail floor.

20 kgper tier load rating
5load-bearing shelves
100 kgtotal capacity

Structure Details

Every angle of R001, from the aisle view to the rear locking structure.

Why Buyers Pick This Structure

  • Every SKU visible — the stepped layout means no shelf hides behind another, critical when products differ only in size or lumen output.
  • Die-cut holes = secure merchandising — products sit upright in custom-cut holes instead of sliding around loose trays.
  • Swap trays, keep the frame — different hole patterns per tier let one display carry the full product family.
  • Header card does the selling — a full-colour E-flute header prints the range story at eye level.
  • Tool-free setup — staff fold and load the display in minutes; it ships flat to cut freight cost.

Frequently Asked Questions

Can this display really hold 20 kg per shelf in cardboard?

Yes — with hollow steel-tube reinforcement inside each tray wall. Without reinforcement, typical B-flute trays hold 8–12 kg. We recommend reinforcement for any shelf loaded above 15 kg.

What is the minimum order quantity?

150 pcs for this structure. MOQ varies with size, number of custom die-cut trays and print finishes — we confirm the exact MOQ with your quotation.

How long from artwork to shipment?

15 days production after final artwork approval, plus sampling time if you request a physical proof first. We can quote EXW, FOB Ningbo or DDP.

Can you adapt this design to my product sizes?

Yes. Send your product dimensions (or samples) and we re-engineer the tray holes, angles and tier spacing to fit — structural drawings are provided for approval before production.

Do you ship flat? What about assembly in store?

Yes, R001 ships flat in one carton and folds up without tools. Typical in-store assembly takes under 10 minutes by one staff member; printed setup instructions are included.

Send Us Your Product — Get a Free Display Proposal

Upload your product photos and dimensions, and our structural engineers will return a custom display concept with structural drawings and a quotation within 48 hours.

Get a Free Display Proposal Upload Your Product
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